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DirectCast
 


Hydraulic control valve for a rail vehicle

 
Requirement:
  • 2 fully worked prototype castings
Solution:
  • design of a casting mould with complex core geometry
  • conventional manufacture of the outer mould
  • laser-sintering of the one-piece sand cores using EOSINT S 750
Result:
  • perfect switching properties due to tool-less core manufacturing without de-moulding angles
  • series production (200 pieces/year) was switched over to laser-sintered cores to keep the geometry benefit
  • simplification of the (conventional) casting mould could be achieved, as parts of the outer contour have been integrated in the core

Project performed by: ACTech

 
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